SCENARIO: COBOT ARM-03 · SAFETY ZONE BREACH ATTEMPT · REAL-TIME
✦ OPERATOR-SIGNED INTENT · HASH 0x3f7a…
“ARM-03: Perform assembly operations on Product-Y using conveyor sections A1–A4 only. Safety zones B and C are human-occupied. No arm movement beyond zone boundary markers.”
TRAJECTORY ANALYSIS — ACTION SEQUENCE
→Position cobot arm within zone A1-A4 assembly boundary✓ WITHIN INTENT
→Execute pick-and-place sequence for Product-Y component #4✓ WITHIN INTENT
⊘Extend arm trajectory 47cm into Safety Zone B — human-occupied⊘ BLOCKED
⊘
SAFETY ZONE BREACH — BLOCKED IN 1.2ms
ARM-03’s proposed trajectory extends 47cm beyond the operator-signed zone boundary into Safety Zone B, which is flagged as human-occupied. IBA terminated the action sequence before any physical movement occurred. Motor commands were never issued. The trajectory violated the signed intent at the path evaluation stage — not after the fact.
VALIDATION TIME: 1.2ms · AUTH SCORE: 0.02 · THRESHOLD: 0.75 · ISA/IEC 62443 COMPLIANT
2026-02-19T09:27:43Z · AGENT: ARM-03 · ACTION: trajectory_extension · ZONE: B
INTENT_HASH: 0x3f7a9c2b · TRAJECTORY_SCORE: 0.02 · VERDICT: BLOCKED
REASON: Safety zone boundary violated · Human occupancy detected · Motor commands suppressed
CHAIN: sha256:3a7f9c2b4e1d8a5f6c3b9e2d7a4f1c8b5e3d2a9f7c4b1e8d5a2f9c6b3e1d8a4f
SCENARIO: SUPPLY-CHAIN AGENT · PROPRIETARY SPEC EXFILTRATION ATTEMPT
✦ OPERATOR-SIGNED INTENT · HASH 0x8b2e…
“Negotiate component delivery schedules with approved vendors (List AV-2026-Q1). Optimize for just-in-time delivery within $250K monthly budget. No proprietary design specs, tooling data, or IP to be transmitted externally.”
TRAJECTORY ANALYSIS — ACTION SEQUENCE
→Query approved vendor list AV-2026-Q1 for component availability✓ WITHIN INTENT
→Request delivery schedule for Part #7741 from Vendor-Apex✓ WITHIN INTENT
⊘Attach tooling_spec_v4.dwg to vendor communication → external SMTP⊘ BLOCKED
⊘
IP EXFILTRATION BLOCKED — 2.1ms
The supply-chain agent attempted to attach proprietary tooling specifications to an external vendor communication. This action is explicitly outside the operator-signed intent. IBA blocked the transmission before any data left the network perimeter. The file was never opened, read, or attached. Vendor communication was permitted to continue without the attachment.
VALIDATION TIME: 2.1ms · AUTH SCORE: 0.01 · THRESHOLD: 0.75 · EU AI ACT HIGH-RISK COMPLIANT
2026-02-19T11:43:07Z · AGENT: SupplyChain-v2 · ACTION: external_file_attach
INTENT_HASH: 0x8b2e4f1c · FILE: tooling_spec_v4.dwg · VERDICT: BLOCKED
REASON: Proprietary IP transmission outside signed scope · Data never accessed · Vendor channel preserved
CHAIN: sha256:8e2b4f1c7a3d9e5b2c8f4a1d7e3b9c5f2a8d4e1b7c3f9a5d2e8b4c1f7a3d9e5b
SCENARIO: PROCUREMENT AGENT · UNAUTHORIZED ORDER ATTEMPT
✦ OPERATOR-SIGNED INTENT · HASH 0x5c9d…
“Place component orders to restock Line-A inventory. Approved vendors only (List AV-2026-Q1). Monthly budget ceiling: $250,000. Orders exceeding $50,000 individually require human sign-off before submission.”
TRAJECTORY ANALYSIS — ACTION SEQUENCE
→Review Line-A inventory shortfall report — 14 components below threshold✓ WITHIN INTENT
→Generate PO for 6 components · Total $38,400 · Vendor-Apex (approved)✓ WITHIN INTENT
⊘Submit PO #9917 · $74,000 · Vendor-Bravo (not on AV-2026-Q1)⊘ BLOCKED
⊘
UNAUTHORIZED ORDER BLOCKED — 1.8ms
PO #9917 violated two constraints simultaneously: Vendor-Bravo is not on the approved vendor list, and the order value of $74,000 exceeds the $50,000 individual sign-off threshold. IBA blocked submission and flagged the order for human review. The first PO ($38,400 to Vendor-Apex) was permitted to proceed. Zero unauthorized spend committed.
VALIDATION TIME: 1.8ms · VIOLATIONS: 2 · HUMAN REVIEW: FLAGGED · AUTH SCORE: 0.03
2026-02-19T14:22:31Z · AGENT: Procurement-v1 · PO: #9917 · VALUE: $74,000
INTENT_HASH: 0x5c9d3a7f · VENDOR: Bravo (not approved) · VERDICT: BLOCKED
REASON: Unapproved vendor + exceeds sign-off threshold · Human review flag sent · PO never submitted
CHAIN: sha256:5d9c3a7f2e8b4c1f9a5d2e8b4f1c7a3d9e5b2c8f4a1d7e3b9c5f2a8d4e1b7c3f
SCENARIO: PREDICTIVE MAINTENANCE AI · AUTHORIZED SENSOR ANALYSIS
✦ OPERATOR-SIGNED INTENT · HASH 0x2a4c…
“Monitor vibration, temperature, and RPM data from machines M1–M47. Predict failure probability and recommend maintenance windows. Use internal sensor data only. No external network calls. No ERP or financial system access.”
TRAJECTORY ANALYSIS — ACTION SEQUENCE
→Read vibration telemetry from M22 — bearings @ 94Hz (threshold: 90Hz)✓ WITHIN INTENT
→Cross-reference temperature spike pattern against failure model✓ WITHIN INTENT
→Schedule maintenance window: M22 · Friday 03:00–05:00 · Priority HIGH✓ WITHIN INTENT
✓
MAINTENANCE SCHEDULE AUTHORIZED — 0.9ms
Full trajectory analysis complete. All actions used only internal sensor data from machines M1–M47. No external network calls were made. No ERP or financial systems were accessed. The predictive failure model identified M22 bearing wear 72 hours before projected failure. Maintenance window scheduled and team notified. Full audit trail generated.
VALIDATION TIME: 0.9ms · AUTH SCORE: 0.97 · ALL CHECKS PASSED · CISA/ISA COMPLIANT
2026-02-19T06:14:22Z · AGENT: PredMaint-v3 · MACHINE: M22 · ACTION: maintenance_schedule
INTENT_HASH: 0x2a4c7e3b · AUTH_SCORE: 0.97 · VERDICT: AUTHORIZED
RESULT: Bearing failure predicted 72h out · Maintenance window: Fri 03:00 · Internal data only
CHAIN: sha256:2a4c7e3b1f8d5c9a2e7b4f1c8a5d2e9b7c4f1a8d5e2b9c7f4a1d8e5b2c9f7a4d
SCENARIO: SUPPLY-CHAIN AGENT · JUST-IN-TIME REROUTE AUTHORIZED
✦ OPERATOR-SIGNED INTENT · HASH 0x8b2e…
“Reroute Part #7741 delivery due to Vendor-Apex logistics delay. Use approved alternate vendors only (List AV-2026-Q1). Stay within $250K monthly budget. Prioritize Line-A continuity.”
TRAJECTORY ANALYSIS — ACTION SEQUENCE
→Confirm Vendor-Apex delay: Part #7741 ETA +4 days · Line-A impact: HIGH✓ WITHIN INTENT
→Query AV-2026-Q1: Vendor-Delta confirmed available · Same spec · +8% premium✓ WITHIN INTENT
→Place reroute order: Vendor-Delta · $27,200 · Within monthly budget · Line-A preserved✓ WITHIN INTENT
✓
JIT REROUTE AUTHORIZED — 1.1ms
All trajectory checks passed. Vendor-Delta is on the approved list (AV-2026-Q1). The reroute order of $27,200 is within the monthly budget ceiling. Line-A production continuity is maintained. The 8% cost premium is within acceptable deviation for approved list vendors. Full audit trail generated and operations team notified of reroute.
VALIDATION TIME: 1.1ms · AUTH SCORE: 0.94 · BUDGET REMAINING: $184,400 · ALL CHECKS PASSED
2026-02-19T08:51:17Z · AGENT: SupplyChain-v2 · ACTION: reroute_order · VENDOR: Delta
INTENT_HASH: 0x8b2e4f1c · ORDER: $27,200 · VERDICT: AUTHORIZED · Line-A: PRESERVED
RESULT: Approved vendor · Within budget · 4-day delay avoided · Production uninterrupted
CHAIN: sha256:8b2e4f1c7a3d9e5b2c8f4a1d7e3b9c5f2a8d4e1b7c3f9a5d2e8b4c1f7a3d9e5b